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基于有限元仿真的秸秆粉碎装置动刀力学与振动特性研究

Mechanics and vibration characteristics of moving blades in straw crushing device based on finite element simulation

  • 摘要: 为提升秸秆粉碎装置动刀的工作可靠性、切碎质量并抑制整机振动,采用有限元仿真方法,系统分析不同结构动刀的力学与振动特性。极限工况下对比直刃与锯齿刃动刀的抗弯折性能,结果表明,锯齿刃动刀最大等效应力仅9.43 MPa、变形量微小(0.0023 mm),而直刃动刀最大等效应力高达851.51 MPa,远超材料屈服极限,存在显著失效风险。常规工况下对比三角形、等腰梯形和长方形锯齿刃动刀的力学响应,结果表明,三角形锯齿刃动刀刃口应力集中极端严重,不符合安全要求。模态分析与预应力模态分析结果表明,所研究动刀结构的基频(约517 Hz)远高于工作激振频率,并且工作载荷对其固有频率影响极小(变化<0.1%),表明结构动态特性稳定,无共振风险。综合分析表明,采用锯齿刃设计并避免三角形等易应力集中几何,是优化动刀结构、保障切碎质量与整机平稳性的有效途径。该研究为高可靠、低振动的秸秆粉碎动刀设计提供了直接的理论依据与优化方向。

     

    Abstract: To enhance operational reliability, shredding quality, and suppress vibrationion of straw crushing device, finite element simulation method was employed to systematically analyze mechanical and vibration characteristics of different structural moving blades.A statical analysis under extreme operating conditions was conducted to compare bending resistance of straight-edged and serrated blades.Results have shown that the maximum equivalent stress of serrated blade was only 9.43 MPa, with minimal deformation(0.0023 mm), while the maximum equivalent stress of straight-edged blade reached 851.51 MPa, far exceeding material's yield limit and posing a significant failure risk.Under conventional operating conditions, a comparison between triangular, isosceles trapezoidal, and rectangular serrated blades has revealed that triangular serrated blade exhibited extremely severe stress concentration at cutting edge, which did not meet safety requirements.Results from modal analysis and prestressed modal analysis have revealed that fundamental frequency(approximately 517 Hz)of studied blade structure was much higher than operational excitation frequency, and operational load had a minimal impact on its natural frequency(variation <0.1%), indicating that structural dynamic characteristics were stable and free feom resonance risk.A comprehensive analysis has indicated that adopting a serrated blade design and avoiding geometries prone to stress concentration, such as triangular shapes, is an effective approach to optimizing moving blade structure, ensuring cutting quality, and maintaining overall machine stability.A direct theoretical basis and optimization direction have been provided for highly-reliable, and low-vibration moving blades for straw shredding design.

     

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