Research on Film Collection Device of Residual Film Recycling Machine
-
摘要:
地膜覆盖技术的广泛应用，导致农田残膜污染程度加剧，严重影响农业生产与生活。针对目前国内外残膜回收机集膜装置研究现状，对残膜回收机搂膜型、卷膜型、箱体型、圆捆型及方捆型机具类型进行总结，分析了各类型装置特点、工作形式及优缺点，指出了目前集膜装置发展所遇到的困难和问题，并对残膜回收机集膜装置的发展提出了几点建议。
Abstract:The extensive use of mulching film technology has aggraated pollution degree of domestic farmland residual film, which seriously affects agricultural production and life．Current research status of film collecting device of residual film recycling machine at home and abroad was analyzed, types of equipment for residual film recycling machines, including wrap film type, roll film type, box type, round bundle and square bundle type, were summarized, characteristics, working forms, advantages, and disadvantages of each type of device were analyzed．Difficulties and problems encountered in developing current film-collecting device were put forward．Finally, some suggestions were proposed for developing film-collecting devices in a residual film recovery machine．
-
图 2 悬挂式秸秆还田及搂膜联合作业机结构
1. 悬挂架 2. 棉秆粉碎部件 3. 限深切膜滚筒 4. 切根铲 5. 搂膜部件 6. 传动部件
Figure 2. Structure of suspended straw returning and mulching combined operation machine
图 4 CMJ-5型密排弹齿式残膜回收机
1. 集膜箱 2. 绞接销 3. 深浅调节轮 4. 后排弹齿 5. 前排弹齿 6. 机架
Figure 4. CMJ-5 type densely packed spring-toothed residual film recovery machine
图 5 1MSF-2型地膜回收机结构
1. 起边膜机构 2. 悬挂主梁 3. 双立轴四杆仿形机构 4. 双排弹齿搂膜机构 5. 液力式卸膜机构 6. 仿形护禾板
Figure 5. Structure of 1MSF-2 type film recycling machine
图 6 2TM-120型残膜回收机结构
1. 机架 2. 清膜气泵 3. 中搂膜弹齿 4. 悬挂架 5. 清膜连杆 6. 搂膜弹齿压板 7. 清膜弹齿 8. 前搂膜弹齿 9. 后搂膜弹齿 10. 限深轮
Figure 6. Structure of 2TM-120 type residual film recycling machine
图 7 MSM-3型残膜回收机
1. 悬挂主梁 2. 机架 3. 起膜轮 4. 地轮 5. 起膜导轨 6. 卸膜轮 7. 卷膜辐
Figure 7. MSM-3 type residual film recycling machine
图 9 棉花苗期地膜回收机结构
1. 卷膜传动机构 2. 浮动滑槽 3. 卷膜驱动辊 4. 抖土辊 5. 卷膜辊 6. 抖土传动机构 7. 地轮 8. 机架 9. 起膜铲 10. 松土铲
Figure 9. Structure of residual film recycling machine at cotton seedling stage
图 10 卷膜式残膜回收机结构
1. 移动装置 2. 牵引架 3. 减速器 4. 液压缸 5. 搂膜耙 6. 带轮 7. 万向联轴器 8. 托膜铲 9. 拾膜齿 10. 卷膜辊 11. 移动机架
Figure 10. Structure of roll film residual film recycling machine
图 11 1SQ-2.0型塑料残膜清除机
1. 地轮 2. 犁起膜装置 3. 搂齿装置 4. 主梁 5. 万向节和传动轴6. 进油管装配 7. 集膜栏机构
Figure 11. 1SQ-2.0 type residue plastic recycling machine
图 12 4SJ-1.6型残膜回收与茎秆粉碎联合作业机
1. 机架 2. 齿轮箱 3. 茎秆粉碎装置 4. 茎秆还田机罩壳 5. 茎秆输送搅龙 6. 传动机构 7. 起膜梳齿 8. 捡拾滚筒 9. 残膜脱送叶轮10. 叶轮罩壳 11. 集膜箱 12. 地轮
Figure 12. 4SJ-1.6 type residual film recovery and straw chopping combined operating machine
图 13 4JSM-2000型秸秆还田弹齿搂膜联合作业机
Figure 13. 4JSM-2000 type straw return elastic and spring-toothed combined operation machine
图 14 4JSM-2100型秸秆粉碎还田残膜回收联合作业机
Figure 14. 4JSM-2100 type cotton straw smashing and plastic film recycling combined operation machine
图 16 抛膜链齿输送式残膜回收机
1. 集膜箱 2. 脱膜装置 3. 行走轮 4. 机架 5. 残膜输送装置6. 传动系统 7. 起膜装置 8. 限深轮
Figure 16. Picking film and chain teeth conveying type residual film recycling machine
图 17 CMJY-1500型农田残膜捡拾打包联合作业机
Figure 17. CMJY-1500 type farmland residual film picking and packing combined machine
图 18 压缩打包装置结构
1. 压缩机构 2. 残膜送入口 3. 打结机构 4. 压缩腔 5. 线材预定位机构 6. 地轮 7. 腔门锁紧机构 8. 穿针式送线机构
Figure 18. Structure of compression and packing device
图 19 棉田地膜回收打捆机
1. 钢辊 2. 曲柄摇杆输膜机构 3. 刷膜辊 4. 捡拾滚筒5. 地膜回收装置
Figure 19. Cotton residual film picking and packing machine
图 20 二阶链板式秸秆还田残膜回收联合作业机
Figure 20. Second-order chain plate type cotton straw smashing and plastic film recycling combined operation machine
图 21 4JMLQ-210型秸秆还田残膜回收联合作业机
Figure 21. 4JMLQ-210 type cotton straw smashing and plastic film recycling combined operation machine
-
[1] 严昌荣,何文清,刘爽,等.中国地膜覆盖及残留污染防控[M].北京:科学出版社,2015. [2] 平全荣.旱地农业覆盖栽培技术研究应用进展与展望[J].山西农业科学,2008,36(2): 63 - 66 .PING Quanrong.Research and using development and prospect of farming in dry land covers technology[J].Journal of Shanxi Agricultural Sciences,2008,36(2): 63 - 66 . [3] 严昌荣,梅旭荣,何文清,等.农用地膜残留污染的现状与防治[J].农业工程学报,2006,22(11): 269 - 272 .YAN Changrong,MEI Xurong,HE Wenqing,et al.Present situation of residue pollution of mulching plastic film and controlling measures[J].Transactions of the Chinese Society of Agricultural Engineering,2006,22(11): 269 - 272 . [4] 原红娟,郝建平.旱作棉田渗水地膜覆盖的生态及产量效应研究[J].中国农学通报,2006,22(5): 442 - 447 .YUAN Hongjuan,HAO Jianping.Studies of ecological and yield effect of water-osmosis plastic membrane in rainfed cotton field[J].Chinese Agricultural Science Bulletin,2006,22(5): 442 - 447 . [5] 李治国,周静博,张丛,等.农田地膜污染与防治对策[J].河北工业科技,2015,32(2): 177 - 182 .LI Zhiguo,ZHOU Jingbo,ZHANG Cong,et al.Pollution and control countermeasures of farmland mulching film[J].Hebei Journal of Industrial Science and Technology,2015,32(2): 177 - 182 . [6] 严昌荣,何文清,梅旭荣,等.农用地膜的应用与污染防治[M].北京:科学出版社,2010. [7] 国家统计局.中国统计年鉴2021[J].北京:中国统计出版社,2021. [8] 祁虹,赵贵元,王燕,等.我国棉田残膜污染危害与治理措施研究进展[J].棉花学报,2021,33(2): 169 - 179 .QI Hong,ZHAO Guiyuan,WANG Yan,et al.Research progress on pollution hazards and prevention measures of residual film in cotton field in China[J].Cotton Science,2021,33(2): 169 - 179 . [9] 兰印超,申丽霞,李若帆.不同地膜覆盖对土壤温度及水分的影响[J].中国农学通报,2013,29(12): 120 - 126 .LAN Yinchao,SHEN Lixia,LI Ruofan.Effects of different film mulching on soil temperature and moisture[J].Chinese Agricultural Science Bulletin,2013,29(12): 120 - 126 . [10] 牛瑞坤,王旭峰,胡灿,等.新疆阿克苏地区棉田残膜污染现状分析[J].新疆农业科学,2016,53(2): 283 - 288 .NIU Ruikun,WANG Xufeng,HU Can,et al.Analysis of the current situations of plastic films residue pollution of cotton field in Xinjiang Aksu Area[J].Xinjiang Agricultural Sciences,2016,53(2): 283 - 288 . [11] 何文清,严昌荣,刘爽,等.典型棉区地膜应用及污染现状的研究[J].农业环境科学学报,2009,28(8): 1618 - 1622 .HE Wenqing,YAN Changrong,LIU Shuang,et al.The use of plastic mulch film in typical cotton planting regions and the associated environmental pollution[J].Journal of Agro-Environmental Science,2009,28(8): 1618 - 1622 . [12] 王坤,谢建华,曹晓冉,等.浅谈国内外地膜应用及残膜回收机的研究现状[J].新疆农机化,2016(3): 22 - 25 .WANG Kun,XIE Jianhua,CAO Xiaoran,et al.Research status of applying plastic and polythene film collector at domestic and overseas[J].Xinjiang Agricultural Mechanization,2016(3): 22 - 25 . [13] 王征.揉搓式残膜打包装置的设计与试验[D].石河子:石河子大学,2021.WANG Zheng.Design and test of the rubbing type baling device for residual film[D].Shihezi:Shihezi University,2021. [14] 徐伟.农用残膜回收机主要结构设计与分析研究[D].哈尔滨:哈尔滨工业大学,2006.XU Wei.Design and analysis studyon main working parts of anagricultural used plasticfilm collector[D].Harbin:Harbin Institute of Technology,2006. [15] 闫盼盼,曹肆林,罗昕,等.弹齿链耙式播前残膜回收机的设计研究[J].农机化研究,2016,38(6): 137 - 142 .YAN Panpan,CAO Silin,LUO Xin,et al.Research on the spring-tooth-chain-rake lncomplete plastic film recycling machine[J].Journal of Agricultural Mechanization Research,2016,38(6): 137 - 142 . [16] Campbell Soup Co.Farm machine for removing protective ground covers from a cultivated field:USD3687392[P].1972-08-29. [17] BROOKS T W.Apparatus for removing and baling plastic mulch:US19940213688[P].1995-09-26. [18] SARL DL SYSTEM.Machine for removing wide strips laid out on the ground:US19920888767[P].1995-02-07. [19] PARISH R L,BRACY R P.Removal and collection of plastic mulch[J].Removal and Collection of Plastic Mulch,2000:1-8. [20] SAWYER,ALAN G,ROBERSON,et al.Plastic sheet take-up implement:US19920821081[P].1993-08-17. [21] KYRIKOU I,BRIASSOULIS D,HISKAKIS M,et al.Analysis of photo-chemical degradation behaviour of polyethylene mulching film with pro-oxidants[J].Polymer Degradation and Stability,2011,96(12): 2237 - 2252 . doi: 10.1016/j.polymdegradstab.2011.09.001 [22] TUNA E.Producing biodegradable plastics using activated-sludge polyhydroxyalkanoates in mixed composition[M].University of California,Davis,2012. [23] 刘香丽.白色污染治理现状与对策[J].当代化工研究,2017(12): 65 - 66 . [24] 杨松梅,颜利民,莫毅松,等.随动式残膜回收机捡拾装置设计与试验[J].农业机械学报,2018,49(12): 109 - 115,164 .YANG Songmei,YAN Limin,MO Yisong,et al.Design and experiment on collecting device for profile modeling residual plastic film collector[J].Transactions of Chinese Society for Agricultural Machinery,2018,49(12): 109 - 115,164 . [25] 王志青.浅谈残膜回收机发展现状及存在的问题[J].农业机械,2008(27): 48 - 49 . [26] 王学农,史建新,郭俊先,等.悬挂式棉秆粉碎还田搂膜机搂膜机构的设计与试验研究[J].农业工程学报,2008,24(1): 135 - 140 .WANG Xuenong,SHI Jianxin,GUO Junxian,et al.Experimental study and design on film raking mechanism of hanging film raker with cotton-stalk crushing and returning to field[J].Transactions of the Chinese Society of Agricultural Engineering,2008,24(1): 135 - 140 . [27] 李明洋,马少辉.我国残膜回收机研究现状及建议[J].农机化研究,2014,36(6): 242 - 245,252 .LI Mingyang,MA Shaohui.Present situation of research on plastic film residue collector in China and some suggestions[J].Journal of Agricultural Mechanization Research,2014,36(6): 242 - 245,252 . [28] 营雨琨,曹肆林,王敏,等.1LM-5.0型播前搂膜机的研制[J].新疆农机化,2016(4): 11 - 12 .YING Yukun,CAO Silin,WANG Min,et al.Developing of 1LM-5.0 film raking machine[J].Xinjiang Agricultural Mechanization,2016(4): 11 - 12 . [29] 施丽莉,胡志超,顾峰玮,等.耙齿式垄作花生残膜回收机设计及参数优化[J].农业工程学报,2017,33(2): 8 - 15 .SHI Lili,HU Zhichao,GU Fengwei,et al.Design and parameter optimization on teeth residue plastic film collector of ridged peanut[J].Transactions of the Chinese Society of Agricultural Engineering,2017,33(2): 8 - 15 . [30] 王浦舟,吴雪梅,张富贵,等.梳齿式自动仿形残膜捡拾机的设计及性能试验[J].中国烟草学报,2017,23(3): 56 - 62 .WANG Puzhou,WU Xuemei,ZHANG Fugui,et al.Design and performance test of comb-type automatic profiling residual film collecting machine[J].Acta Tabacaria Sinica,2017,23(3): 56 - 62 . [31] 任萍,胡斌,罗昕.1MSF-2型立秆式地膜回收机的研制[J].农机化研究,2016,38(9): 136 - 140 .REN Ping,HU Bin,LUO Xin.Research on manufacturing the 1MSF-2 plastic flim recycling machine[J].Journal of Agricultural Mechanization Research,2016,38(9): 136 - 140 . [32] 王科杰,罗昕,胡斌,等.1MSF-3型残膜回收机机架的设计与优化[J].农机化研究,2017,39(3): 144 - 149 .WANG Kejie,LUO Xin,HU Bin,et al.Design and optimization of 1MSF-3-type plastic film residue collecting machine frame[J].Journal of Agricultural Mechanization Research,2017,39(3): 144 - 149 . [33] 张炜,王海涛,魏海,等.2TM-120型残膜回收机的研制[J].中国农机化学报,2016,37(10): 40 - 43 .ZHANG Wei,WANG Haitao,WEI Hai,et al.Development of 2TM-120 residual film recycling machine[J].Journal of Chinese Agricultural Mechanization,2016,37(10): 40 - 43 . [34] 赵岩,陈学庚,温浩军,等.农田残膜污染治理技术研究现状与展望[J].农业机械学报,2017,48(6): 1 - 14 .ZHAO Yan,CHEN Xuegeng,WEN Haojun,et al.Research status and prospect of control technology for residual plastic film pollution in farmland[J].Transactions of the Chinese Society for Agricultural Machinery,2017,48(6): 1 - 14 . [35] 杨丽,张东兴,侯书林,等.玉米苗期地膜回收机结构参数分析与试验[J].农业机械学报,2010,41(12): 29 - 34 .YANG Li,ZHANG Dongxing,HOU Shulin,et al.Analysis of structural parameters and experiment of plastic film collector for corn fields during seedling period[J].Transactions of the Chinese Society for Agricultural Machinery,2010,41(12): 29 - 34 . [36] 薛文瑾,王春耀,朱振中,等.卷膜式棉花苗期残膜回收机的设计[J].农业机械学报,2005,36(3): 148 - 149,147 .XUE Wenjin,WANG Chunyao,ZHU Zhenzhong,et al.Brief report on research works of three papers[J].Transactions of the Chinese Society for Agricultural Machinery,2005,36(3): 148 - 149,147 . [37] 杨丽,刘佳,张东兴,等.棉花苗期地膜回收机设计与试验[J].农业机械学报,2010,41(S1): 73 - 77 .YANG Li,LIU Jia,ZHANG Dongxing,et al.Design and experiment of plastic film collector for cotton fields during seedling period[J].Transactions of the Chinese Society for Agricultural Machinery,2010,41(S1): 73 - 77 . [38] 张炳发.秋季卷膜式残膜回收机的设计研究[D].乌鲁木齐:新疆农业大学,2015.ZHANG Bingfa.Design and study of film recycling film recycling machine in autumn[D].Urumqi:Xinjiang Agricultural University,2015. [39] 王刚,曹志佳.残膜回收机的类型及应用[J].新农业,2013(21): 58 - 59 . [40] 何义川,王序俭,王吉亮,等.棉花秋后残膜回收与茎秆粉碎联合作业机设计[J].西北农业学报,2013,22(8): 199 - 204 .HE Yichuan,WANG Xujian,WANG Jiliang,et al.Research and design of cotton plastic film collector&field straw chopper combined machine after autumn[J].Acta Agriculturae Boreali-occidentalis Sinica,2013,22(8): 199 - 204 . [41] 于云海,陈学庚,温浩军.秸秆粉碎与残膜集条联合作业机的研制与试验[J].农业工程学报,2016,32(24): 1 - 8 .YU Yunhai,CHEN Xuegeng,WEN Haojun.Development and experiment of straw chopping and plastic film strip-collection combined machine[J].Transactions of the Chinese Society of Agricultural Engineering,2016,32(24): 1 - 8 . [42] 周新星,胡志超,严伟,等.国内残膜回收机脱膜装置的研究现状[J].农机化研究,2016,38(11): 263 - 268 .ZHOU Xinxing,HU Zhichao,YAN Wei,et al.Research status of domestic residual film recovery machine to take off the film device[J].Journal of Agricultural Mechanization Research,2016,38(11): 263 - 268 . [43] 张佳喜,陈发,王学农,等.一种新型可自动卸膜滚刀式秸秆粉碎残膜回收联合作业机的研制[J].中国农机化,2012(1): 122 - 125 .ZHANG Jiaxi,CHEN Fa,WANG Xuenong,et al.Study on a new type of hob plastic film residue recovery machine with self-motion unloading plastic film[J].China Agricultural Mechanization,2012(1): 122 - 125 . [44] 张海春,龚冠豪,郭红娟,等.棉田地膜回收打捆机关键参数设计及试验探析[J].现代制造技术与装备,2018(4): 67 - 68 .ZHANG Haichun,GONG Guanhao,GUO Hongjuan,et al.Design and test of key parameters of cotton field film recovery and baling machine[J].Modern Manufacturing Technology and Equipment,2018(4): 67 - 68 . [45] 由佳翰,陈学庚,张本华,等.4JSM-2000型棉秆粉碎与残膜回收联合作业机的设计与试验[J].农业工程学报,2017,33(10): 10 - 16 .YOU Jiahan,CHEN Xuegeng,ZHANG Benhua,et al.Design and experiment of 4JSM-2000 type combined operation machine for cotton stalk chopping and residual plastic film collecting[J].Transactions of the Chinese Society of Agricultural Engineering,2017,33(10): 10 - 16 . [46] 胡凯,王吉奎,李斌,等.棉秆粉碎还田与残膜回收联合作业机研制与试验[J].农业工程学报,2013,29(19): 24 - 32 .HU Kai,WANG Jikui,LI Bin,et al.Development and experiment of combined operation machine for cotton straw chopping and plastic film collecting[J].Transactions of the Chinese Society of Agricultural Engineering,2013,29(19): 24 - 32 . [47] 王吉奎,付威,王卫兵,等.SMS-1500型秸秆粉碎与残膜回收机的设计[J].农业工程学报,2011,27(7): 168 - 172 .WANG Jikui,FU Wei,WANG Weibing,et al.Design of SMS-1500 type straw chopping and plastic film residue collecting machine[J].Transactions of the Chinese Society of Agricultural Engineering,2011,27(7): 168 - 172 . [48] 王旭峰,胡灿,鲁兵,等.抛膜链齿输送式残膜回收机设计与试验[J].农业机械学报,2018,49(3): 122 - 129 .WANG Xufeng,HU Can,LU Bing,et al.Design and experiment of sprocket conveying residual film recycling machine of casting film[J].Transactions of Chinese Society for Agricultural Machinery,2018,49(3): 122 - 129 . [49] 赵岩,郑炫,陈学庚,等.CMJY-1500型农田残膜捡拾打包联合作业机设计与试验[J].农业工程学报,2017,33(5): 1 - 9 .ZHAO Yan,ZHENG Xuan,CHEN Xuegeng,et al.Design and test of CMJY-1500 type plastic film residue collecting and balling machine[J].Transactions of the Chinese Society of Agricultural Engineering,2017,33(5): 1 - 9 . [50] 张海春,张丽,蒋永新,等.棉田地膜回收打捆机关键参数设计及试验研究[J].中国农机化学报,2017,38(5): 28 - 31 .ZHANG Haichun,ZHANG Li,JIANG Yongxin,et al.Design and experimental study on key parameters of plastic film recycling and bundling machine used in cotton field[J].Journal of Chinese Agricultural Mechanization,2017,38(5): 28 - 31 . [51] 李伟平,张新昌.田间残膜压缩打包装置及其关键技术[J].轻工机械,2017,35(5): 70 - 75 .LI Weiping,ZHANG Xinchang.Research on residual film compression and packaging device and key technology[J].Light Industry Machinery,2017,35(5): 70 - 75 . [52] 廖培旺,禚冬玲,王成,等.棉田地膜回收打捆机关键部件的优化设计与试验[J].中国农机化学报,2019,40(8): 27 - 31 .LIAO Peiwang,ZHUO Dongling,WANG Cheng,et al.Optimization design and test of key parts of cotton field film recycling and baling machine[J].Journal of Chinese Agricultural Mechanization,2019,40(8): 27 - 31 . [53] 郭笑欢,戴飞,赵武云,等.全膜双垄沟废膜捡拾打捆机的设计[J].中国农机化学报,2016,37(9): 32 - 36,55 .GUO Xiaohuan,DAI fei,ZHAO Wuyun,et al.Design of the whole double furrow film picking baler machine[J].Journal of Chinese Agricultural Mechanization,2016,37(9): 32 - 36,55 . [54] 王征,王吉奎,唐永飞,等.带式残膜揉搓打包机设计与试验[J].农业工程学报,2020,36(19): 11 - 18 .WANG Zheng,WANG Jikui,TANG Yongfei,et al.Design and test of the belt-type residual film rubbing and baling machine[J].Transactions of the Chinese Society of Agricultural Engineering,2020,36(19): 11 - 18 . [55] 张学军,黄爽,史增录,等.残膜捡拾打包机的设计与试验[J/OL].吉林大学学报(工学版):1-10. https://doi.org/10.13229/j.cnki.jdxbgxb.20210788.ZHANG Xuejun,HUANG Shuang,SHI Zenglu,et al.Design and test of the remaining film picking and baling machine[J/OL].Journal of Jilin University (Engineering Edition):1-10. https://doi.org/10.13229/j.cnki.jdxbgxb.20210788. -
下载:
点击查看大图
计量
- 文章访问数: 62
- HTML全文浏览量: 13
- PDF下载量: 21
- 被引次数: 0
京公网安备 11010502037498号
