中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

采棉机风力输棉系统研究综述

Review of wind-driven cotton delivery system for cotton picker

  • 摘要: 针对采棉机在采摘棉花过程中易发生输送不畅、堵塞等问题,为避免采棉机因堵塞而引起的作业效率低和火灾隐患问题,需对采棉机离心风机和风力输棉系统进行深入研究。介绍了风力输棉系统作为采棉机核心组件的基本结构与功能,强调了离心风机在此系统中的核心地位及其对输棉效率和防堵塞的重要性。分析了采棉机风力输棉系统堵塞的4大主要原因,包括除杂不彻底、脱棉不充分、维护保养不当和机械故障,并指出了优化离心风机设计与智能控制策略的紧迫性。详细回顾了国内外离心风机研究进展,特别是气动设计优化、噪声控制及Fluent仿真技术在提升风机效率与性能方面的应用。论述了有关风力输棉系统堵塞与风场特性的研究成果,提出通过仿真模拟和试验测试对输棉管道、风机布局进行优化,可以有效减少堵塞,提高输棉效率,为提高输棉系统的效率和预防采棉机火灾提供相关理论基础。

     

    Abstract:
    For cotton picker in process of picking cotton is prone to poor transportation, clogging, and other issues, to avoid cotton picker due to clogging problems caused by operational inefficiency and fire hazards, centrifugal fans of cotton picker and wind cotton conveyor system needs to be researched in depth.Basic structure and function of wind-driven cotton delivery system as core components of cotton picker were introduced, emphasizing core position of centrifugal fan in this system and its importance to cotton delivery efficiency and cotton blockage prevention.Four main reasons of blockage in wind-driven cotton delivery system of cotton pickers were analyzed, including incomplete removal of impurities, insufficient de-cottonization, improper maintenance and mechanical failure, and urgency of optimizing centrifugal fan design and intelligent control strategy was pointed out.Research progress of centrifugal fans at home and abroad was reviewed in detail, especially applications of aerodynamic design optimization, noise control, and Fluent simulation technology in improving efficiency and performance of fans.
    Research results on blockage and wind field characteristics of wind-driven cotton delivery system were discussed, and it was proposed that optimizing layout of cotton conveyor pipeline and fan through simulation and experimental testing could effectively reduce blockage and improve cotton conveyor efficiency, which could provide a relevant theoretical basis for improving efficiency of cotton delivery system and preventing fire in cotton picker.

     

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