中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

工业大麻割铺机切割装置设计与试验

Design and experiment of cutting device for industrial hemp cutting and paving machine

  • 摘要: 针对工业大麻割铺机在割铺作业过程中切割装置振动大、易损坏、效率低等问题,对切割装置进行运动学和动力学理论分析计算,得到平衡惯性力的平衡块质量6.672 kg。基于ADAMS软件进行仿真分析,得到切割装置位移、速度、加速度运动曲线,验证设计的正确性;并得到惯性力数据,其中xy方向惯性力在可靠范围内有一定幅度的增加,但z方向惯性力降低95.7%、惯性合力降低15%。田间可靠性试验结果表明,配装平衡块后首次故障时间提高6倍,平均故障间隔时间提高8倍。经第三方检测整机平均故障间隔时间60 h,优于工业大麻标准规定值40 h,设计的切割装置合理,所加平衡块能够有效提升切割装置效率,满足我国工业大麻的机械化收割要求。

     

    Abstract: Aiming at problems of large vibration, easy damage, and low efficiency of cutting device of industrial hemp cutting and paving machine during cutting and paving operation, kinematic and dynamic theoretical analysis and calculation were carried out on cutting device, and mass of balance block balancing inertia force was 6.672 kg.Based on ADAMS software for simulation analysis, displacement, velocity, and acceleration curves of cutting device were obtained to verify correctness of design.Inertial force data were obtained, in which inertial forces in x and y directions increased with a certain range, but inertial force in z direction was reduced by 95.7%, and inertial resultant force was reduced by 15%.Field reliability experiment results showed that the first failure time was increased by 6 times after adding balance weights, average failure interval was increased by 8 times.Average failure interval of whole machine detected by a third party was 60 hours, which was better than standard value of industrial hemp 40 hours.Designed cutting device was reasonable, and added balance block could effectively improve efficiency of cutting device and meet mechanized harvesting requirements of industrial hemp in China.

     

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