中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

真空回潮机水环泵节能改造及性能评估

Energy-saving retrofit and performance evaluation of water ring pump in vacuum pre-conditioner

  • 摘要: 针对WZ193A型真空回潮机蒸汽喷射泵真空系统能耗高、真空波动大的问题,设计并实施3级4泵水环泵真空系统替换方案,在工业现场完成对比试验。结果表明,改造后抽真空阶段蒸汽消耗由239 kg/批降为0 kg/批,吨烟一次能耗由1040 MJ/t降至478 MJ/t,真空度波动减小到±0.9 kPa,并且烟叶包芯温度、含水率、回透率与改造前无显著差异。研究证明,水环泵节能改造可显著降低能耗与碳排放,为真空回潮设备的低碳升级提供了可行路径。

     

    Abstract: To tackle high energy consumption and large vacuum fluctuations in steam-ejector vacuum system of WZ193A vacuum pre-conditioner, a three-stage, four-pump water ring pump replacement plan was designed and implemented, with comparative testing conducted at industrial site.Results showed that, after retrofitting, steam consumption during evacuation reduced from 239 kg/batch to 0 kg/batch, per ton tobacco leaves energy consumption dropped from 1 040 MJ/t to 478 MJ/t.Vacuum fluctuations were reduced to ±0.9 kPa, with no significant differences observed in tobacco leaf core temperature, moisture content, or re-moistening rate compared to pre-retrofit conditions.Results demonstrated that water ring pump energy-saving retrofit markedly reduced energy consumption and carbon emissions, providing a practical pathway for low-carbon upgrade of vacuum conditioning equipment.

     

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