中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

基于鱼鳍仿生的球形果实收获机械手设计与仿真优化

Design and simulation optimization of spherical fruit harvesting manipulator based on fin bionics

  • 摘要: 传统的人工采摘果实方式不仅效率低且成本高,劳动强度大,易造成劳动者健康问题。利用Solidworks软件完成果实包裹仿生机械手结构设计,并对机械手机构进行分析。基于鳍条效应仿生特点完成柔性手爪设计。采用Solidworks和ANSYS软件对机械手进行了开合运动仿真测试和构件强度测试,以及在实际操作中抓取柱状物体的过程进行了模拟。结果显示,在整个闭合过程中手指的移动连续且均匀,没有出现卡顿或快速运动;在ANSYS瞬态分析中机械手结构总变形中最大变形值5.0726 mm,表明机械手在开合运动过程中,关键区域能保持较好的刚性和稳定性,仅在抓取部位产生显著变形。试验果实包裹仿生机械手的损伤率平均值<3.3%,通过优化视觉识别与运动轨迹的同步性(提前0.2 s启动手爪闭合动作),可将成功率提升至94.1%。机械手在抓取过程中具有良好的力学性能和变形控制能力,有良好的适应性,能够满足现代农业生产中对果实高效抓取的需求。

     

    Abstract: Traditional manual harvesting methods for fruit picking are not only inefficient and costly but also labor-intensive, often leading to health issues among workers.Solidworks software was utilized to complete structural design of bionic manipulator for fruit grasping, followed by an analyzes of manipulator mechanism.Flexible gripper design was inspired by fin effect bionic principle.Solidworks and ANSYS software were employed to conduct simulation tests of manipulator opening and closing motion, component strength testing, and actual operation process of grabbing columnar objects.Results indicated that finger movement throughout closing process was continuous and uniform, with no jamming or excessively rapid motions.In ANSYS transient analysis, the maximum total deformation value of manipulator structure reached 5.0726 mm, indicating that key areas maintained good rigidity and stability during opening and closing motions, with significant deformation occurring only at grasping part.Average damage rate of test fruits wrapped by bionic manipulator was less than 3.3%.By optimizing synchronization between visual recognition and motion trajectory(initiating claw closure 0.2 seconds earlier), success rate could be increased to 94.1%.Manipulator designed excellent mechanical properties and deformation control capabilities during grasping process, exhibiting good adaptability, and meet needs for efficient grasping in modern agricultural production.

     

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