中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

基于DOE-响应面负压式秸秆捡粉除杂一体化回收装置参数优化设计

Parameter optimization design of negative pressure straw picking,crushing and impurity removal integrated recovery device based on DOE-response surface

  • 摘要: 为解决秸秆回收过程中存在的捡拾不全、含杂率高、粉碎质量不稳定等问题,设计一种基于负压输送的秸秆捡、粉、除杂一体化回收装置(以下简称负压式秸秆回收装置)。采用中心复合设计(CCD)方法进行4因素5水平试验优化,以结构最大等效应力、最大变形及固有频率为响应指标,建立回归模型并确定最优参数组合(转速1500 r/min、刀片长度148.2 mm、刀架高度128.7 mm、转子直径300 mm)。优化后,最大等效应力降低41.2%、总变形减少37.8%,结构安全系数提升至2.1。结合ANSYS有限元分析平台,开展静力学与模态分析,验证结构的安全性与动态稳定性。结果表明,装置Ⅰ阶固有频率95.382 Hz,远高于工作频率25.0~41.7 Hz,有效避免共振。田间试验显示,该装置捡拾率达95.7%、粉碎合格率超92%、含杂率控制在7.8%及作业效率1.9 t/h,综合性能显著优于传统设备。研究结果为负压式秸秆回收装置的优化设计与工程应用提供了理论支持与方法参考。

     

    Abstract: To address issues such as incomplete picking, high impurity content, and unstable crushing quality during straw recycling, an integrated straw picking, crushing, and impurity removal device based on negative pressure delivery(referred to as the negative pressure straw recycling device)was designed.4 factors and 5 levels experimental optimization approach was conducted using central composite design(CCD)method.Response indicators included maximum equivalent stress, maximum deformation, and natural frequency.A regression model was established to determine optimal parameter combination(rotor speed 1500 r/min, blade length 148.2 mm, blade holder height 128.7 mm, rotor diameter 300 mm).After optimization, maximum equivalent stress decreased by 41.2%, total deformation reduced by 37.8%, and structural safety factor increased to 2.1.Static and modal analyses were conducted using ANSYS finite element analysis platform to verify structural safety and dynamic stability.Results showed that first-order natural frequency of 95.382 Hz significantly exceeded operating frequency range of 25.0 to 41.7 Hz, effectively avoiding resonance.Field trials showed that device achieved 95.7% picking rate, over 92% crushing qualification rate, controlled impurity content at 7.8%, and delivered an operational efficiency of 1.9 t/h, with significantly outperforming conventional equipment in overall performance.A theoretical support and methodological reference were provided for optimized design and engineering application of negative pressure straw recycling devices.

     

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