中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

汉麻捆麻机捡拾装置设计与试验

Design and experiment of pickup device for hemp bundling machine

  • 摘要: 针对汉麻植株高、纤维多、茎秆韧性强,导致现有打捆设备易出现捡拾堵塞、茎秆缠绕的问题,研发全封闭式伸缩扒齿汉麻捆麻机捡拾装置。该装置由滚筒、偏心连杆及捡拾齿等构成,捡拾齿呈螺旋线排列,通过偏心连杆机构将滚筒旋转转化为捡拾齿周期性伸缩以实现高效抓取输送。基于汉麻麻铺厚度、安全间隙等确定偏心距≥80 mm,结合输送装置倾角设偏心角40°,并明确滚筒、捡拾齿关键参数及转速范围。经Solidworks分析,捡拾齿从4排优化为6排后漏拾率降低,核心部件力学性能达标。田间试验结果显示,不同行走速度下捡拾率95.80%~97.52%、损伤率1.29%~2.20%,符合设计要求,可为汉麻产业机械化升级提供技术参考。

     

    Abstract: To address issues of pickup blockages and stalk entanglement in existing bundling machine, caused by hemp tall height, rich fiber, and hemp plants tough stalks, a fully enclosed, telescoping raking tooth pickup device for hemp bundling machine has been developed.Device consists of a roller, an eccentric linkage, and pickup teeth.Pickup teeth are arranged in a spiral pattern, and eccentric linkage mechanism converts rotation of roller into periodic telescopic extension and retraction of pickup teeth to achieve efficient grasping and conveying.Based on hemp mat thickness and safety clearances, an eccentric distance of ≥80 mm was determined.Combined with inclination angle of conveying device, an eccentric angle of 40° was set, and key parameters and rotational speed range for roller and pickup teeth were specified.Solidworks analysis showed that optimizing pickup teeth configuration from 4 rows to 6 rows reduced missed pickup rate, and mechanical properties of core components met standards.Field experiment indicated that pickup rates ranged from 95.80% to 97.52%, and damage rates from 1.29% to 2.20% at different walking speeds, meeting design requirements.These results provide a technical reference for mechanization upgrade of hemp industry.

     

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