中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

气吹式小麦精量排种器关键部件设计与试验

Design and testing of key components for air-blown wheat precision seed-metering device

  • 摘要: 为解决小麦高速播种时漏播率和重播率高的问题,开发一种适用于小麦的交错舀孔式排种器,系统阐述其结构设计与工作原理。研究确定排种轮直径80 mm,型孔设计参数分别为长度7.82~8.32 mm、宽度4.16~4.46 mm、深度2.87~2.97 mm,为结构优化提供了理论依据。通过EDEM离散元模拟,阐明排种轮转速、型孔深度与播种性能之间的关联。结果表明,排种轮转速是影响种子填充质量的主要因素,而型孔深度通过影响种子的保留和释放过程来调节播种均匀性。当排种轮转速25 r/min、型孔深度3.0 mm时,可获得最佳整体性能。田间试验证实,排种轮转速、种子填充高度和型孔深度对漏播率、重播率等具有不同程度的影响。其中,排种轮转速对提高合格率的影响最为显著。交错舀孔式排种器在优化结构参数和提高操作性能方面具有明显优势,有效提高种子填充率的同时,降低漏播率和重播率。

     

    Abstract: To address high miss-seeding rate and re-seeding rate during high-speed wheat seeding, a novel staggered-cell scoop-hole seed-metering device suitable for wheat was developed.Structural design and working principle has been systematically elaborated.Research has determined that seed-metering wheel diameter was 80 mm, with seed hole design parameters of length 7.82 to 8.32 mm, width 4.16 to 4.46 mm, and depth 2.87 to 2.97 mm, providing a theoretical basis for structural optimization.Correlation among seed-metering wheel rotational speed, seed hole depth, and seeding performance was elucidated using EDEM discrete element method simulation.Results have indicated that seed-metering wheel rotational speed was primary factor influencing seed filling quality, while seed hole depth regulated seeding uniformity by affecting seed retention and release processes.Optimal overall performance was achieved at a seed-metering wheel speed of 25 r/min and seed hole depth of 3.0 mm.Field experiments have confirmed that seed-metering wheel rotational speed, seed filling height, and seed hole depth all exert varying degrees of influence on metrics such as miss-seeding rate and re-seeding rate.Among factors, seed-metering wheel rotational speed has the most significant impact on improving qualification rate.In conclusion, staggered-cell scoop-hole seed-metering device has been demonstrated clear advantages in optimizing structural parameters and enhancing operational performance, effectively increasing seed filling rate while simultaneously reducing both seed-missing and re-seeding rates.

     

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