中国农业机械化科学研究院集团有限公司 主管

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履带式水稻联合收获机振动测试与关键部件有限元仿真分析

Vibration testing of crawler rice combine harvester and finite element simulation analysis of key components

  • 摘要: 针对林海4LZ-7A型履带式水稻联合收获机运行过程振动较大的问题,通过振动信号采集软件进行收获机驾驶室振动信号采集与分析,得出特征频率,并确定主要激励源除了发动机还有割台、振动筛、脱粒滚筒等工作部件;对这些工作部件进行ANSYS Workbench模态分析,得到工作部件的主要模态频率,并与驾驶室振动信号特征频率进行对比。结果表明,脱粒滚筒Ⅰ阶模态频率40.75 Hz、Ⅱ阶模态频率84.95 Hz和Ⅴ阶模态频率122.56 Hz可能会与发动机外部激励频率40.96 Hz发生共振;振动筛Ⅰ阶模态频率13.90 Hz接近脱粒滚筒外部激励频率,Ⅵ阶模态频率38.02 Hz接近发动机一倍频,这些相近的模态频率均会产生共振,进而增加收获机驾驶室振动;割台Ⅴ阶模态频率12.13 Hz接近振动筛Ⅰ阶模态频率13.90 Hz,割台Ⅵ阶模态频率16.03 Hz接近振动筛Ⅱ阶模态频率18.44 Hz,割台和振动筛相近的模态频率会产生共振。研究结论可为联合收获机关键部件设计及工作参数优化提供依据。

     

    Abstract: Aiming at problem of excessive vibration during operation of Linhai 4LZ-7A crawler rice combine harvester, vibration signals from harvester's cab were first collected and analyzed through vibration signal acquisition software to obtain characteristic frequencies.This also determined main excitation sources such as engine, header, vibrating screen, threshing drum and other key components.ANSYS Workbench modal analysis was conducted on these key components to obtain main modal frequencies, which were compared with characteristic frequencies from cab vibration signals.Results revealed that the first-order frequency of 40.75 Hz, second-order frequency of 84.95 Hz and fifth-order frequency of 122.56 Hz of threshing drum may resonate with external excitation frequency of 40.96 Hz from engine.Vibration screen's first-order frequency of 13.90 Hz was close to drum's external excitation frequency, while its sixth-order modal frequency of 38.02 Hz was close to engine's fundamental frequency.These similar modal frequencies could all cause resonance, thereby increasing vibration in combine harvester's cab.The fifth-order modal frequency of cutting table was 12.13 Hz, which was close to the first-order modal frequency of vibrating screen of 13.90 Hz.The sixth-order modal frequency of cutting table was 16.03 Hz, which was close to the second-order modal frequency of vibrating screen of 18.44 Hz.Similar modal frequencies between cutting table and vibrating screen could cause resonance.Research conclusion provided a basis for key components design and working parameters optimization of combine harvester.

     

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