中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

SLZ10型双螺旋高含油料低温压榨机结构设计

SLZ10 twin-screw high-oil-content material low-temperature oil press structural design

  • 摘要: 随着我国对高品质植物油需求的增加,双螺旋榨油机凭借压榨油料范围广、正向输送特性好、出油率高和饼粕质量高等优点,已在粮油加工领域得到广泛应用,尤其在花生、菜籽和大豆等油料的机械压榨中发挥了重要作用。但高含油料机械压榨过程仍存在效率低、能源消耗大和干饼残油率高等问题。基于SLZ10型榨油机,提出一种改进的双螺旋高含油料压榨机结构设计方案。为增强喂料段榨螺的正向输送能力并提高预压榨的起始压力,两榨螺采用纵向开放、横向封闭的部分啮合结构。该结构能够有效防止油料在输送过程中因喂料段末端的背压而发生回流或随轴转动,有助于在压榨初期迅速形成榨膛内压力,提高生产效率。在主压榨段,榨螺则采用纵横向均为开放的非啮合设计,这样能够延长油料在榨膛中的停留时间,提高出油率。此外,在主压榨段的榨螺之间安装6个增压锥圈,从而实现油料的5级压缩与松弛过程,以及薄料层的高效压榨,有效提高出油率。实践证明,该研究能够有效提高高含油料的压榨效率,日平均油料处理量超过12 t,干饼残油率6%~8%,具有广阔的应用前景。

     

    Abstract: With increasing demand for high-quality vegetable oils in China, twin-screw oil press have gained widely applied in grain and oil processing industry due to its advantages such as wide range of oilseed processing, good forward conveying characteristics, high oil extraction rates, and high cake quality.It has been applied extensively in gain and oil processing, particularly playing a vital role in oil seeds mechnical pressing, including soybeans, rapeseed, and peanuts.However, there are still issues with low efficiency, high energy consumption, and high residual oil content in dry cake during high-oil-content seeds' mechanical processing.To address these challenges, an improved structural design for a twin-screw press for high-oil-content seed was proposed based on SLZ10 oil press.To enhance forward conveying ability of feeding section screw and increase initial pressure during pre-pressing, two screws adopt a partially intermeshing structure with open longitudinal and closed transverse sections.This structure effectively prevented backflow or rotation of oil seeds along shaft caused by back pressure at end of feeding section during transportation.This facilitates rapid build up of pressure within pressing chamber during initial pressing stage, thereby improving production capacity.In main pressing section, screw press adopted a non-intermeshing design with open channels both longitudinally and transversely.This extended retention time of oil seeds in pressing chamber, thus enhancing oil extraction rate.Additionally, six pressure-enhancing conical rings installed between pressing screws in main section, enabling a five-levels compression and relaxation pressing for oil seeds along with thin layers' efficient pressing, further improving oil extraction rate.Study showed that designed oil press effectively improved high-oil-content seeds pressing efficiency, with an average daily processing capacity exceeding 12 tons and a cake residual oil rate ranging from 6% to 8%, demonstrating a promising application prospects.

     

/

返回文章
返回