中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

气力辅助螺旋排肥装置设计与性能优化

Design and performance optimization of pneumatic-assisted spiral fertilizer device

  • 摘要: 为解决玉米播种机配套螺旋排肥装置在高速作业中易发生堵塞、排肥不均匀等问题,设计一种气力辅助螺旋排肥装置,形成重力下料−螺旋推进−气力输送的协同排肥机制。通过台架试验研究螺旋叶片螺距、排肥螺旋转速与气流速度对排肥性能的影响规律,并采用Box-Behnken设计法对关键参数进行优化。结果表明,各因素对排肥速率与排肥均匀性均具有显著影响,建立的二次回归模型拟合精度较高。最优参数组合为螺旋叶片螺距31 mm、排肥螺旋转速120 r/min、气流速度30 m/s,此时排肥速率90.1 g/s、均匀性变异系数3.9%,满足精准施肥要求。研究结果可为玉米播种机气力辅助排肥装置的结构优化与参数匹配提供理论支撑。

     

    Abstract: To address issues such as clogging and uniformity of fertilizer discharge during high-speed operation in spiral fertilizer device used with corn planter, a pneumatic-assisted spiral fertilizer device was designed to create a synergistic fertilizer discharge mechanism combining gravity feeding, spiral propulsion, and pneumatic transportation.Bench tests were conducted to investigate effects of spiral pitch, spiral conveyor rotational speed, and airflow velocity on fertilizer discharge performance, and Box–Behnken design method was employed to optimize key parameters.Results have shown that each factor had a significant effect on both fertilizer discharge rate and discharge uniformity, and established quadratic regression model exhibited a high degree of accuracy.Optimal parameter combination was a spiral pitch of 31 mm, rotational speed of 120 r/min, and airflow velocity of 30 m/s with a fertilizer discharge rate of 90.1 g/s and coefficient of variation of 3.9%, meeting requirements for precision fertilization.Theoretical support for structural optimization and parameter matching of pneumatic-assisted fertilizer device for corn planters has been provided by these research findings.

     

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