中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

密集烤房用智能装烟上炕机器人设计与试验

Design and testing of intelligent tobacco loading robot for intensive baking house

  • 摘要: 为解决烟夹装烟上炕劳动强度大、存在安全隐患等问题,根据密集烤房结构和烟叶烘烤工艺要求,设计一种智能装烟上炕机器人,由升降装烟部件、过渡固定架、移动烟架、运行轨道和控制系统组成。升降装烟部件装载已编烟完成的烟夹,并沿着运行轨道运送至烤房内,控制系统根据当前烤房装烟状态,智能确定需装烟层级、高度、装烟量和位置,实现智能化装烟上炕作业。烤房内样机实际测试和对比结果表明,满载工况下平均装烟速度3.3支/min,优于链条侧举升式装烟上炕机,能够降低烟农的用工量和劳动强度,并提高作业效率和安全性。

     

    Abstract: To address issues of high labor intensity and safety hazards during process of tobacco loading, an intelligent tobacco loading robot was designed based on structure of intensive baking house and tobacco curing process requirements.Robot consists of lifting-loading unit, transitional fixed frame, mobile tobacco rack, running track, and control system.Lifting-loading unit carries prepared tobacco clamps and transports them along running track into baking house.Control system intelligently determines required loading level, height, tobacco quantity, and position based on current loading status of baking house, thereby enabling automated and intelligent loading operations.Prototype testing and comparisons within baking house indicated that under full-load conditions, average loading speed 3.3 cigarettes per minute, outperforming chain side-lifting tobacco loading machine.This innovation reduces labor requirements and intensity for tobacco farmers while improving operational efficiency and safety.

     

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