中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

基于代理模型的塑料大棚三角支撑架轻量化设计

Lightweight design of triangular support frame for plastic tunnel based on surrogate model

  • 摘要: 塑料大棚种植是高品质蔬菜和花卉的重要生产方式,安装在塑料大棚顶部的卷帘装置对光照和温度进行控制,卷帘装置的大部分机构是通过三角支撑架与塑料大棚桁架立柱连接。保证强度等力学性能指标的前提下,减轻三角支撑架的自身质量不仅可以降低制造成本,而且能有效减轻塑料大棚桁架的承载负担,降低因卷帘装置重心过高带来的失稳风险。以支撑架上3个可优化结构尺寸为设计变量,采用最优拉丁超立方设计初始采样,构建Kriging代理模型,运用遗传算法对三角支撑架进行多目标优化设计,为塑料大棚等农业设备的轻量化设计提供可靠方法。优化结果表明,当3个优化参数分别为178、153和242 mm时,三角支撑架质量显著降低10.68%,最大von-Mises应力减少12.13%,静态最大变形降低17.13%。

     

    Abstract: Plastic tunnel cultivation is an important production method for high-quality vegetables and flowers.Roller shutter device has been installed at top of plastic tunnel to control light and temperature, and most mechanisms of roller shutter device has been connected to plastic tunnel truss columns through triangular support frames.While ensuring mechanical performance indicators such as strength, reducing self-weight of triangular support frame not only lowered manufacturing costs but also effectively reduced load on plastic tunnel truss, thereby minimizing instability risk caused by high roller shutter device's center of gravity being too high.Three optimizable structural dimensions of support frame were taken as design variables.Initial sampling was performed using an optimal Latin hypercube design to construct a Kriging surrogate model, and a genetic algorithm was applied to perform multi-objective optimization design of triangular support frame, providing a reliable method for lightweight design of agricultural equipment such as plastic tunnels.Optimization results have shown that when three optimization parameters were set to 178, 153, and 242 mm, respectively, triangular support frame's weight was significantly reduced by 10.68%, the maximum von-Mises stress was decreased by 12.13%, and the maximum static deformation was lowered by 17.13%.

     

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