中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

可拆卸式烤房烟叶烘烤过程数值模拟分析与试验研究

Numerical simulation analysis and experimental study on tobacco leaf curing process in detachable curing barn

  • 摘要: 为解决丘陵山区因烟区转移而导致的固定烤房利用率低、鲜烟叶运输成本高及资源浪费等问题,设计一种可拆卸式烤房,在烟叶烘烤过程热质传递机理分析基础上,基于多孔介质理论构建烟叶烘烤过程的数值模拟模型,通过分析装烟室内部热空气速度、温度分布规律,并结合试验研究方法,分析不同热风进风速度和装烟量对烤房内流场均匀性的影响。结果表明,在不同烟叶烘烤阶段,流场速度与温度模拟值与实测值相对误差较小,构建的可拆卸式烤房烟叶烘烤过程数值模拟模型能准确反映烤房内部流场分布特征。在相同装烟量条件下,提高热风进风速度会降低装烟室流场均匀性;在相同热风进风速度下,增加装烟量有助于提升装烟室流场均匀性。因此确定在热风进风速度4.5(变黄期/定色期)和5.7 m/s(干筋期),装烟量6 t时,烤房内部流场均匀性最佳。研究结果为可拆卸式烤房的优化设计与烘烤工艺的改进提供理论依据,对有效发挥丘陵烟区烘烤基础设施效益具有重要意义。

     

    Abstract: To solve problems such as low utilization rate of fixed curing barn, high transportation costs for fresh tobacco leaves, and resources waste caused by tobacco cultivation areas relocation in hilly and mountainous regions, a detachable curing barn was designed.Based on an analysis of heat and mass transfer mechanism during tobacco curing process, a numerical simulation model of tobacco curing process was constructed using porous media theory.By analyzing velocity and temperature distribution patterns of hot air flow within tobacco-loading room and combining with experimental research methods, effects of different hot air inlet velocities and tobacco-loading amount on uniformity of flow field inside curing barn were analyzed.Results have shown that relative errors between simulated and measured values for flow field velocity and temperature were small across different tobacco leaf curing curing stages.Numerical simulation model of tobacco leaf curing process in detachable curing barn accurately reflected internal flow field distribution characteristics in curing barn.Under of same tobacco-loading account conditions, increasing hot air inlet velocity has reduced flow field uniformity in tobacco-loading room.At same hot air inlet velocity, increasing tobacco-loading amount has helped improve flow field uniformity in tobacco-loading room.Therefore, it was determined that at hot air inlet velocities of 4.5 m/s(yellowing period and color fixing period)and 5.7 m/s( stem-drying period), with a tobacco-loading amount of 6 t, internal flow field uniformity in curing barn was optimal.A theoretical basis has been established for optimized design of detachable curing barn and baking process improvement, which has significant implications for effectively leveraging benefits of curing infrastructure in hilly tobacco cultivation regions.

     

/

返回文章
返回