中国农业机械化科学研究院集团有限公司 主管

北京卓众出版有限公司 主办

基于DEM的小粒径圆形种子分层运动研究

Stratification movement of small-sized round seeds based on DEM

  • 摘要: 种子分层运动行为在农业生产中具有重要的应用价值,为探究小粒径圆形种子的分层运动规律及关键影响因素,以甘蓝种子为研究对象,采用离散元法(DEM)构建仿真模型,对其分层运动行为进行数值模拟分析,探究振动频率、振幅、拨搅器角速度等关键参数对种子分层效果的作用机制。结果表明,拨搅器角速度对分层效果调控作用显著,中等速度可兼顾分层效率与分层时间,低速度能打破种子团聚但延缓分层进程,高速度则因过度扰动而破坏分层稳定性并加剧颗粒混合;拨搅杆数量影响分层稳定性,单杆工况下分层效果最优,多杆工况下,单纯优化杆间距无法有效提升分层性能;振动频率与振幅对分层的影响具有一致性,频率越快、振幅越大,种子弹跳越剧烈,越难形成稳定分层结构。综合仿真试验确定最优分层参数组合:拨搅器角速度45 rad/s、拨搅杆1个、振动频率15 Hz和振幅1 mm,此条件下甘蓝种子分层率达69.98%。相同筛分时间内,分层后种子透筛率78.7%,而未分层时种子透筛率14%,证实有效分层可大幅提升种子透筛效率,是保障筛分装置性能的核心前提。研究结果可为小粒径圆形种子振动分选设备的结构优化与工艺参数调控提供理论依据和技术支撑。

     

    Abstract: Seeds stratification movement behavior has important application value in agricultural production.To explore stratification movement patterns and key influencing factors for small-sized round seeds, kale seeds were selected as research object.A simulation model was constructed using Discrete Element Method(DEM)to carry out numerical simulation and analysis of kale seeds stratification movement behavior.Impact mechanisms of key parameters, such as vibration frequency, vibration amplitude, and agitator angular velocity, on seed stratification were investigated.Results have shown that angular velocity has a significant regulatory effect on stratification effect.Medium-speed has balanced stratification efficiency and stratification time, low-speed has broken up seed agglomeration but delayed stratification process, high-speed has destroyed stratification stability and intensified particle mixing due to excessive disturbance.Number of agitator rods has affected stratification stability.Stratification effect has been optimal under single-rod conditions, simply optimizing rod spacing has failed to effectively improve stratification performance under multi-rod conditions.Effects of vibration frequency and amplitude on stratification exhibited consistent patterns: the faster frequency and larger amplitude, causing more vigorous seed bouncing, making it increasingly difficult to form a stable stratification structure.Comprehensive simulation and experiments have determined optimal combination of stratification parameters: agitator angular velocity of 45 rad/s, a single stirring rod, vibration frequency of 15 Hz, and amplitude of 1 mm.Under these conditions, stratification rate of kale seeds reached 69.98%.Within same sieving time, seed sieving rate after stratification was 78.7%, while it was only 14% for unstratified seeds.This has confirmed that effective stratification could significantly improve seed sieving efficiency and was core prerequisite for ensuring performance of sieving devices.Research results have provided a theoretical basis and technical support for structural optimization and process parameter regulation of vibration sorting equipment for small-sized round seeds.

     

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