采用响应曲面法优化脚踏分级机
On-farm Grading of Wild Apricot Pits with Pedal Operated Grader and Process Optimization Using Response Surface Methodology(Extracts)
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摘要: 分级是山杏核采后加工利用的最初操作步骤。利用响应面分析对踏板式山杏核分级机机械参数和分级操作(以尺寸为标准)进行优化设计。采用3因素(踏板速度、进料速度和含水率)3水平(速度60、70和80 rmin,进料速度275、300和375 kgh,含水率10.5%、12.5%和14.5%)研究分级效率(%)和分级能力(kgh)。为得到自变量最优解,对试验数据进行分析。开发了全二阶模型用于预测反应(分级效率和分级能力),并且研究了各个参数及其相互作用。试验结果表明,分级效率和分级能力分别为75.9%~82.4%和270~325 kgh。在踏板速度75 rmin,进料速度325 kgh和核含水率14.5%时,分级机可以达到最大分级效率和分级能力。Abstract: Grading is the most preliminary unit operation of post harvest processing and utilization of wild apricot pits.Experiments were designed using response surface methodology where experiments were conducted on pedal operated wild apricot pit grader for optimizing the machine parameters and grading(size basis)operation.Effect of the three independent variables(pedal speed,feed rate and moisture content)of three level each(60,70,80 rmin speed,275,300,375 kgh feed rate and 10.5%,12.5%,14.5%(w.b.)moisture content,respectively)were studied on the grading efficiency(%)and grader capacity(kgh).Experimental data were analyzed for getting the optimum solutions of the independent variables considered in the study.Full second order model was developed for predicting responses(grading efficiency and grader capacity)and to study the effect of individual parameters and their interactions on the responses.Experimental study revealed that grading efficiency and grader capacity were observed to be in the range of 75.9%~82.4%,and 270~325 kgh,respectively.To be the best performance of the grader for getting maximum grading efficiency and grader capacity,the optimized machine parameters were found to be 75 rmin pedal speed,325 kgh feed rate and 14.5%(w.b.)moisture content of pits.