基于AMESim仿真的稳压阀差动连接液压系统优化
Optimization of Differential Connection Hydraulic System of Stabilizing Valve Based on AMESim Simulation
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摘要: 为了减缓传统差动连接液压系统中液压缸快进推动工件时产生的抖动现象,利用AMESim仿真软件,在传统差动连接液压系统模型中加入稳压阀,构建出稳压差动连接液压系统。通过设计对比试验,比较稳压差动连接液压系统与传统差动液压系统在液压缸推动工件或者空程时的压力波动,调整稳压阀等效开口直径,研究稳压阀参数对稳压差动连接液压系统的影响,确定最佳参数值。仿真结果表明:稳压差动连接液压系统在液压缸推动工件时,能明显减缓抖动现象;稳压阀等效开口直径设定为2.9 mm时,液压缸压力波动明显减弱;稳压阀等效开口直径从0.001 mm增大至5 mm过程中,液压缸进油口压力趋于平稳的时间花费先减少后增多,液压缸进油口压力波动先减弱后增强。稳压差动连接液压系统在液压缸稳定性上较传统差动连接液压系统实现了一定程度上的优化,理论上在投入生产后能够减轻能源的消耗,提高系统的稳定性,为二次开发提供参数参考和稳压阀在其他液压系统的仿真试验提供依据。Abstract: In order to alleviate jitter that occurs when hydraulic cylinder in traditional differential connection hydraulic system pushes workpiece quickly,AMESim simulation software was used to add a pressure stabilizing valve to traditional differential connection hydraulic system model to construct a pressure stabilization differential connection hydraulic system.Through design of comparative test,pressure fluctuation of pressure stabilizing differential connection hydraulic system and traditional differential hydraulic system when hydraulic cylinder pushed workpiece or empty distance was compared,equivalent opening diameter of pressure stabilizing valve was adjusted,influence of pressure stabilizing valve parameters on pressure stabilizing differential connection hydraulic system was studied,and the best parameter value was determined.Simulation results showed that:pressure stabilizing differential connection hydraulic system could obviously slow down shaking phenomenon when hydraulic cylinder pushed workpiece;when equivalent opening diameter of pressure stabilizing valve was set to 2.9 mm,pressure fluctuation of hydraulic cylinder was obviously weakened;when equivalent opening diameter of pressure stabilizing valve increased from 0.001 mm to 5 mm,time spent for inlet pressure of hydraulic cylinder to stabilize firstly decreased and then increased,and pressure fluctuation at inlet of hydraulic cylinder firstly decreased and then increased.Compared with traditional differential connection hydraulic system,pressure stabilizing differential connection hydraulic system realized a certain degree of optimization in stability of hydraulic cylinder.Theoretically,it could reduce energy consumption and improve stability of the system after it was put into production,so as to provide parameter reference for secondary development and basis for simulation test of pressure stabilizing valve in other hydraulic systems.