Simulation Parameter Calibration of Broad Bean Seed Discrete Element Model
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摘要:
为确定蚕豆种子离散元模型仿真参数,采用基本球单元组合方法建立蚕豆种子离散元模型。通过物理试验测定蚕豆种子与钢板间接触参数,在EDEM软件中对蚕豆种子离散元仿真参数进行标定,得到蚕豆种子与钢板间碰撞恢复系数为0.46、静摩擦系数为0.437和滚动摩擦系数为0.053。以种间接触参数为因素,以实测堆积角与仿真堆积角相对误差为指标,进行最陡爬坡试验、3因素二次正交旋转组合设计试验,得到蚕豆种间碰撞恢复系数为0.25、静摩擦系数为0.53和滚动摩擦系数为0.083。利用最佳参数组合进行仿真试验,蚕豆种子堆积角实测值与仿真值的相对误差为1.1%。结果表明,标定的仿真接触参数可用于蚕豆种子颗粒的离散元仿真。
Abstract:In order to determine simulation parameters of discrete element model of broad bean seeds, discrete element model of broad bean seeds was established by using basic ball element combination method.Contact parameters between broad bean seeds and steel plate were measured by physical test.Discrete element simulation parameters of broad bean seeds were calibrated in EDEM software.Collision recovery coefficient between broad bean seeds and steel plate was 0.46, static friction coefficient was 0.437, and rolling friction coefficient was 0.053.Taking interspecies contact parameters as factors, relative error between measured accumulation angle and simulated accumulation angle as index, steepest climbing test and three-factor quadratic orthogonal rotation combination design test were carried out.Collision recovery coefficient of broad bean was 0.25, static friction coefficient was 0.53, and rolling friction coefficient was 0.083.Simulation test was carried out by using the best parameter combination, and relative error between measured value and simulated value of seed accumulation angle of broad bean was 1.1%.Results showed that calibrated contact parameters could be used for discrete element simulation of broad bean seeds.
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表 1 蚕豆种子、钢板本征参数
Table 1. Broad bean seeds and steel intrinsic parameters
材料 泊松比 剪切模量/MPa 密度/(kg·m−3) 蚕豆种子 0.35 39.11 1 215 钢板 0.30 700.00 7 800 表 2 最陡爬坡试验方案及结果
Table 2. Steepest climb test scheme and result
序号 试验因素 试验结果 碰撞恢复
系数x1静摩擦
系数x2滚动摩擦
系数x3ψ/(°) δ/% 1 0.10 0.38 0.045 21.41 30.69 2 0.15 0.41 0.055 23.63 23.50 3 0.20 0.44 0.065 26.74 13.43 4 0.25 0.47 0.075 28.53 7.64 5 0.30 0.50 0.085 30.10 2.56 6 0.35 0.53 0.095 34.73 12.43 表 3 仿真试验因素编码
Table 3. Simulation test factor codes
编码 试验因素 碰撞恢复系数x1 静摩擦系数x2 滚动摩擦系数x3 −2 0.20 0.44 0.065 −1 0.25 0.47 0.075 0 0.30 0.50 0.085 1 0.35 0.53 0.095 2 0.40 0.56 0.105 表 4 试验方案与结果
Table 4. Experimental protocol and results
编号 因素 δ/% A B C 1 0.25 0.47 0.075 9.37 2 0.35 0.47 0.075 3.53 3 0.25 0.53 0.075 3.48 4 0.35 0.53 0.075 9.49 5 0.25 0.47 0.095 10.31 6 0.35 0.47 0.095 6.82 7 0.25 0.53 0.095 4.82 8 0.35 0.53 0.095 11.89 9 0.20 0.50 0.085 7.25 10 0.40 0.50 0.085 10.58 11 0.30 0.44 0.085 6.73 12 0.30 0.56 0.085 7.54 13 0.30 0.50 0.065 6.84 14 0.30 0.50 0.105 11.92 15 0.30 0.50 0.085 4.26 16 0.30 0.50 0.085 2.66 17 0.30 0.50 0.085 5.01 18 0.30 0.50 0.085 3.58 19 0.30 0.50 0.085 3.48 20 0.30 0.50 0.085 3.08 21 0.30 0.50 0.085 4.32 22 0.30 0.50 0.085 3.89 23 0.30 0.50 0.085 4.51 表 5 回归方程方差分析
Table 5. Variance analysis of regression equation
来源 平方和 自由度 均方 F P 模型 189.80 9 21.09 47.64 < 0.0001** A-A 86.30 1 86.30 194.96 < 0.0001** B-B 36.37 1 36.37 82.16 < 0.0001** C-C 11.71 1 11.71 26.46 0.0002** AB 62.78 1 62.78 141.81 < 0.0001** AC 1.45 1 1.45 3.28 0.0931 BC 0.030 1 0.030 0.068 0.7986 A2 45.87 1 45.87 103.62 < 0.0001** B2 19.48 1 19.48 44.00 < 0.0001** C2 54.60 1 54.60 123.33 < 0.0001** 失拟项 1.37 5 0.27 0.50 0.7704 注:**表示差异极显著。 -
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